60 Important Electrical Welding MCQ Question and Answer | PDF Free Download

Electrical Welding MCQ Question and Answer PDF Free Download

1.Which of the following method is normally not preferred for welding of chromium molybdenum steels?

  • AOxyacetylene welding
  • BResistance welding
  • CThermit welding
  • DSubmerged arc welding
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Correct Answer : (B)

Resistance welding

Explanation:

2.The welding of aluminium alloy entails which of the following problems?

  • AHigh thermal conductivity-quick dissipating heat
  • BOn melting become thin liquid-tendency to run off
  • CLow specific resistance requiring heavy current
  • DAll of the above
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Correct Answer : (D)

All of the above

Explanation:

3.During carbon arc welding

  • AElectrode is connected to neutral if AC is used 
  • BElectrode is not connected to any voltage source when AC is used 
  • CElectrode is negative with respect to the work if DC is used
  • DElectrode is positive with respect to the work if DC is used
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Correct Answer : (C)

Electrode is negative with respect to the work if DC is used

Explanation:

During carbon arc welding Electrode is negative with respect to the work if DC is used.

Important Points:

  • Carbon arc welding is used for welding copper and its alloys. 
  • In this method, the carbon electrode is used which is kept negative with respect to work if DC supply is used. 
  • It is because, if the carbon electrode is made positive, the carbon particles have a tendency to go into the welded joint and make it brittle. 
  • Therefore, the electrode in carbon arc welding is always kept negative and the work positive.

4.Weld spatter defect in welding is generally due to

  • AToo high voltage during welding
  • BToo high current during welding
  • CLow voltage during welding
  • DLow current during welding
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Correct Answer : (B)

Too high current during welding

Explanation:

5.Magnetic Arc blow is a welding defect generally encountered in

  • AArc welding using AC current
  • BArc welding using DC current
  • CThermit welding
  • DGas welding
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Correct Answer : (B)

Arc welding using DC current

Explanation:

Magnetic Arc blow is a welding defect generally encountered in Arc welding using DC current.

6.Steel pipes are manufactured by

  • AArgon arc welding
  • BThermit welding
  • CResistance welding
  • DArc welding
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Correct Answer : (C)

Resistance welding

Explanation:

Steel pipes are manufactured by Resistance welding.

7.A rectifier for welding has voltage current characteristic as

  • AStatic
  • BVariable
  • CDrooping
  • DRising
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Correct Answer : (C)

Drooping

Explanation:

A rectifier for welding has voltage current characteristic as Drooping.

8.Which of the following is not a welding accessory?

  • AHand screen
  • BCable
  • CElectrode holder
  • DGloves
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Correct Answer : (B)

Cable

Explanation:

Cable is not a welding accessory.

9.Grey iron is usually welded by

  • AGas welding
  • BTIG welding
  • CMIG welding
  • DArc welding
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Correct Answer : (A)

Gas welding

Explanation:

Grey iron is usually welded by Gas welding.

10.The welding load is always

  • AContinuous but varying
  • B Continuous and constant 
  • CIntermittent 
  • DNone of the above 
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Correct Answer : (C)

Intermittent 

Explanation:

The welding load is always Intermittent.

11.Electrodes used for welding aluminium alloys are

  • AHard drawn copper
  • BCadmium copper
  • CTungsten copper
  • DNone of these
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Correct Answer : (A)

Hard drawn copper

Explanation:

Electrodes used for welding aluminium alloys are Hard drawn copper.

12.TIG welding is

  • AThorium iodine gas welding
  • BThermally induced gas welding
  • CTemperature insulated gas welding
  • DTungsten inert gas welding
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Correct Answer : (D)

Tungsten inert gas welding

Explanation:

TIG welding is Tungsten inert gas welding.

13.The Flux used in TIG welding is

  • ABorax
  • BAmmonium chloride
  • CAsh
  • DNone 
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Correct Answer : (D)

None 

Explanation:

No flux is used in TIG welding.

14.The recommended welding methods For the welding of aluminium alloys are

  • AAcetylene-oxygen gas welding 
  • BDC arc welding
  • CAC arc welding
  • DTungsten arc welding
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Correct Answer : (D)

Tungsten arc welding

Explanation:

The recommended welding methods For the welding of aluminium alloys are Tungsten arc welding.

15.Which of the following automatic welding process is likely to give maximum rate of metal deposition?

  • AContinuous flux covered electrode
  • BMultiple power submerged arc 
  • CGas shielded bare wire
  • DSubmerged arc (single wire)
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Correct Answer : (B)

Multiple power submerged arc 

Explanation:

Multiple power submerged arc automatic welding process is likely to give maximum rate of metal deposition.

16.A  10 SWG electrode usually operates in the current range 

  • A300 to 400 amperes
  • B95 to 135 amperes
  • C50 to 65 amperes
  • D20 to 30 amperes
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Correct Answer : (B)

95 to 135 amperes

Explanation:

A  10 SWG electrode usually operates in the current range of 95 to 135 amperes.

17.Which of the following electrodes will have least diameter?

  • A20 SWG
  • B16 SWG
  • C14 SWG
  • D4 SWG
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Correct Answer : (A)

20 SWG

Explanation:

20 SWG electrodes will have least diameter.

18.The danger of shock is maximum

  • ABefore welding
  • BAfter arcing
  • CDuring arcing
  • DWhile inserting electrode into the holder
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Correct Answer : (D)

While inserting electrode into the holder

Explanation:

The danger of shock is maximum While inserting electrode into the holder.

19.The welding electric circuit is 

  • ANever earthed 
  • BAlways earthed
  • CThrough cables only
  • DNone of these
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Correct Answer : (B)

Always earthed

Explanation:

The welding electric circuit is Always earthed.

20.Steel rails are welded by

  • AGas welding
  • BThermit welding
  • CResistance welding
  • DArgon arc welding
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Correct Answer : (B)

Thermit welding

Explanation:

Steel rails are welded by Thermit welding.